Our converting process starts with the approval of design from the client. The approved design is fit into Asepto key line drawings as per the variant. The design thereafter is made on the flexo plates for printing.
The flexo plates are used for printing on to the hi-efficiency Asepto liquid packaging board with the possibility of printing up to 7 colours with inline creasing and punching facilities.
The paperboard further goes for the lamination process on the extrusion machine with aluminium film and layers of polyethylene to make a six layer ASEPTO pack jumbo roll.
The jumbo rolls are slit into single pack reels that travel through automatic packing system where it is converted into desired pack sizes .The packaging material is shrink wrapped for moisture protection, palletised by an automatic robot to avoid the human touch and further sent to goods warehouse through an automatic conveying system.
In the complete process, the material is checked at each and every stage of operation and processed in controlled environment & hygienic conditions. The finished aseptic packs/ cartons are finally run on filling lines and the desired product (juice, milk, dairy and distillery products) are filled inside them.
One of the most endearing facts about the aseptic packaging material is the fact that it provides stiffness required to enable optimum utilisation of storage and transportation space, further bringing down the logistical and warehousing costs.